Photo-Etching, electrocasting and punching for thin plate by Meltec

Linear scale

Photo-Etching, electrocasting and punching for thin plate by Meltec
HOME>Linear scale

We have translucent and reflective type of Hybrid/Metal/PET film/Long linear scale. It is possible to assemble the scale with reinforcement, double-sided tape etc. and mass production at China plant.

1.Hybrid (translucent/reflective)

High accuracy metal type is realized by using nickel clad material for hybrid type.
Translucent type etching dimention accuracy list

Thickness(t) Bar code min.
dimension(D)
tolerance
0.04 0.04 ±0.008
0.06 0.05 ±0.008
0.08 0.06 ±0.008
0.1 0.075 ±0.008
0.15 0.15 ±0.01
0.2 0.20 ±0.015
Reflective type etching dimention accuracy list
t Bar code min.
dimension(D)
tolerance
0.07

0.04 


±0.008 
0.10
0.12 

Technology highlights

  • As Ni layer improves accuracy, high accuracy and high definition etching is possible.
  • As it is clad structured, each metal layer is etched and difference between upper and lower aperture can be made with high accuracy
  • Ref: high contrast between reflective and non- reflective.
  • Ref: compared to film product, insusceptible by humidity
  • Ref: reflective area more than 60% and non-reflective area less than 10%.
  • Ref: minimum bar code width 0.05 is possible

2. Metal (translucent)

Metal (SUS) is processed by photo etching to make linear scale.

Technology highlights: Fine processing

  • SUS304 planarity sheet for photo etching is used.
  • Minimum bar code width is around 0.07(t=0.04)
  • Bar pitch tolerance within ±0.002, max and min difference of bar code tolerance in the same lot within 0.02.

Technology highlights: Standard processing

  • SUS304 planarity sheet for photo etching is used.
  • Minimum bar code width is around 0.08(t=0.05)
  • Bar pitch tolerance within ±0.003, max and min difference of bar code tolerance in the same lot within 0.04.

3. PET film (translucent/reflective)

Fine pattern is printed on the PET film base to make linear scale.
Assembly with reinforcement, double-sided tape etc. is also available.

transparent type

reflective type

Technology highlights

  • High precision parts of minimum bar code width 0.01(pitch 0.02) is possible.
  • Achievable bar pitch tolerance within±0.002, bar code tolerance within0.005
  • Rate of change by temperature 1x 10-3%/℃.
  • Rate of change to relative humidity 1% is 1x 10-3%.
  • Aluminum deposition for reflective type. Reflective rate 60%.

4. Long linear scale

We make translucent and reflective type of long linear scale made of PET film.
Achievable code area is Max 3m or more.

Long linear scale

Long linear scale